Enerpac High-Tonnage Hydraulic Cylinder Specifications
Compare Enerpac high-tonnage hydraulic cylinders for bridge lifting, structural positioning, foundation leveling, pile load testing, machinery installation, heavy equipment maintenance and synchronized multi-point lifting systems.
Compare HCG, HCR, HCL, HCRL and LPL cylinders by capacity, stroke, return type, mechanical load-holding capability and hydraulic system requirements. Additional Enerpac high-force options include CUSP ultra-flat cylinders, RR long-stroke double-acting cylinders and RRH hollow-plunger cylinders.
Northland Air Hydraulics supplies and supports Enerpac high-tonnage hydraulic equipment from Edmonton, Alberta. Need help matching a cylinder with the correct pump, hose, pressure gauge, couplers, control valve, manifold or synchronized lifting system? Northland can help review the complete setup.
High Force for Heavy Lifting
Enerpac high-tonnage cylinders are designed for demanding industrial lifting applications, including controlled multi-point and synchronized lifting where large loads must be raised, positioned, supported or moved safely.
Built for Large Loads & Demanding Industrial Work
Enerpac high-tonnage cylinders combine substantial hydraulic capacity with hardened surfaces, high-pressure sealing systems, bearing support and configurations for gravity return, powered hydraulic retraction and mechanical load holding.
Standard HCG, HCR and HCL models extend through the 1000 ton capacity class.
Choose gravity-return, double-acting or lock-nut designs depending on the lift and support requirements.
Hardened surfaces and replaceable bearing systems help the selected series manage specified side-loading conditions.
HCL, HCRL and LPL lock nut cylinders mechanically support raised loads after positioning.
High-tonnage cylinders can be integrated into synchronized lifting systems for structures supported at multiple points.
Weather protection, hardened components, high-pressure seals and replaceable bearings support demanding field service.
Compare Enerpac High-Tonnage Cylinder Configurations
Enerpac's main high-tonnage family includes five configurations. Open a series below to compare operating style, applications, capacities and technical details.
Values such as 50 ton, 100 ton and 500 ton identify cylinder capacity classes. For load calculations and hydraulic system selection, use the listed maximum capacity for the exact model rather than relying on capacity-class terminology alone.
HCG
Enerpac HCG Single-Acting High-Tonnage Cylinders
50–1000 Ton Classes • 1.97–11.81" Stroke • Gravity Return
HCG Series — Single-Acting High-Tonnage Hydraulic Cylinders
Enerpac HCG cylinders provide high-tonnage hydraulic advance with gravity return. Standard models cover 50 through 1000 ton capacity classes with stroke options from 1.97 to 11.81 inches.
Where HCG High-Tonnage Cylinders May Be Used
HCG cylinders may be used for structural lifting, pile load testing, bridge work, foundation leveling, heavy-machinery installation, equipment positioning, construction and multi-point hydraulic lifting.
Applications for Enerpac HCG Cylinders
High-tonnage single-acting cylinders may support infrastructure, bridge construction, pile testing, mining, oil and gas, power generation, heavy transport and industrial construction.
These are common examples and are not an exhaustive list. Enerpac HCG high-tonnage cylinders may also be used in other heavy lifting, positioning, leveling, testing and maintenance applications where the required capacity, stroke, alignment and hydraulic system are suitable.
HCG Series Features
- Single-acting hydraulic advance with gravity return.
- Designed for side loads up to 10% of maximum capacity on most models.
- HCG506 and HCG5012 are limited to 7% side load.
- Full-load stop ring helps prevent plunger blow-out.
- Hardened surfaces improve resistance to side-load scoring and cyclic wear.
- Weather-protected construction inside and out.
- Upper and lower replaceable bearings support the plunger.
- Certified lifting eyes and base mounting holes assist handling and installation.
- Collar threads are provided on applicable models.
| Capacity Class | Maximum Capacity | Effective Area | Models / Strokes | Oil Capacity Range |
|---|---|---|---|---|
| 50 ton | 62 tons | 12.17 in² | HCG502 · HCG504 · HCG506 · HCG508 · HCG5010 · HCG50121.97 / 3.94 / 5.91 / 7.87 / 9.84 / 11.81" | 23.96–143.78 in³ |
| 100 ton | 113 tons | 22.19 in² | HCG1002 · HCG1004 · HCG1006 · HCG1008 · HCG10010 · HCG100121.97–11.81" | 43.67–262.05 in³ |
| 150 ton | 168 tons | 33.14 in² | HCG1502 · HCG1504 · HCG1506 · HCG1508 · HCG15010 · HCG150121.97–11.81" | 65.24–391.45 in³ |
| 200 ton | 223 tons | 43.95 in² | HCG2002 · HCG2004 · HCG2006 · HCG2008 · HCG20010 · HCG200121.97–11.81" | 86.51–519.06 in³ |
| 250 ton | 286 tons | 56.27 in² | HCG2502 · HCG2504 · HCG2506 · HCG2508 · HCG25010 · HCG250121.97–11.81" | 110.77–664.64 in³ |
| 300 ton | 341 tons | 67.23 in² | HCG3002 · HCG3004 · HCG3006 · HCG3008 · HCG30010 · HCG300121.97–11.81" | 132.34–794.05 in³ |
| 400 ton | 450 tons | 88.75 in² | HCG4002 · HCG4004 · HCG4006 · HCG4008 · HCG40010 · HCG400121.97–11.81" | 174.70–1048.18 in³ |
| 500 ton | 575 tons | 113.25 in² | HCG5002 · HCG5004 · HCG5006 · HCG5008 · HCG50010 · HCG500121.97–11.81" | 222.92–1337.55 in³ |
| 600 ton | 673 tons | 132.57 in² | HCG6002 · HCG6004 · HCG6006 · HCG6008 · HCG60010 · HCG600121.97–11.81" | 260.97–1565.81 in³ |
| 800 ton | 916 tons | 180.44 in² | HCG8002 · HCG8004 · HCG8006 · HCG8008 · HCG80010 · HCG800121.97–11.81" | 355.21–2131.24 in³ |
| 1000 ton | 1196 tons | 235.68 in² | HCG10002 · HCG10004 · HCG10006 · HCG10008 · HCG100010 · HCG1000121.97–11.81" | 463.94–2783.65 in³ |
HCR
Enerpac HCR Double-Acting High-Tonnage Cylinders
50–1000 Ton Classes • 1.97–11.81" Stroke • Powered Retract
HCR Series — Double-Acting High-Tonnage Hydraulic Cylinders
Enerpac HCR high-tonnage cylinders provide hydraulic advance and powered hydraulic retract for faster and more controlled movement than gravity-return cylinders.
Where HCR Double-Acting Cylinders May Be Used
HCR cylinders may be used for bridge lifting and launching, machinery installation, structural positioning, controlled lowering, offshore projects, synchronized lifting and major industrial maintenance.
Applications for Enerpac HCR Cylinders
Double-acting high-tonnage cylinders may support infrastructure, offshore energy, mining, heavy transport, oil and gas, construction, shipyard and power-generation projects.
These are common examples and are not an exhaustive list. Enerpac HCR cylinders may also be used in other heavy lifting, lowering, positioning and industrial applications where powered hydraulic movement in both directions is required.
HCR Series Features
- Fast hydraulic advance and retract.
- Designed for side loads up to 10% of maximum capacity on most models.
- HCR506 and HCR5012 are limited to 7% side load.
- Full-load stop ring helps prevent plunger blow-out.
- Safety valve helps prevent accidental over-pressurization.
- Hardened surfaces resist side loading and cyclic wear.
- Weather-protected construction inside and out.
- Replaceable bearings support the cylinder plunger.
- Certified lifting eyes and base mounting holes are provided.
HCR cylinders require a hydraulic pump and directional-control arrangement suitable for powered hydraulic advance and retract.
| Capacity Class | Maximum Capacity | Effective Area | Models / Strokes | Advance Oil Range | Retract Oil Range |
|---|---|---|---|---|---|
| 50 ton | 62 tons | 12.17 in² | HCR502 · HCR504 · HCR506 · HCR508 · HCR5010 · HCR50121.97–11.81" | 23.96–143.78 in³ | 12.22–73.33 in³ |
| 100 ton | 113 tons | 22.19 in² | HCR1002 · HCR1004 · HCR1006 · HCR1008 · HCR10010 · HCR100121.97–11.81" | 43.67–262.05 in³ | 22.05–132.28 in³ |
| 150 ton | 168 tons | 33.14 in² | HCR1502 · HCR1504 · HCR1506 · HCR1508 · HCR15010 · HCR150121.97–11.81" | 65.24–391.45 in³ | 30.73–184.40 in³ |
| 200 ton | 223 tons | 43.95 in² | HCR2002 · HCR2004 · HCR2006 · HCR2008 · HCR20010 · HCR200121.97–11.81" | 86.51–519.06 in³ | 39.54–237.24 in³ |
| 250 ton | 286 tons | 56.27 in² | HCR2502 · HCR2504 · HCR2506 · HCR2508 · HCR25010 · HCR250121.97–11.81" | 110.77–664.64 in³ | 41.52–249.11 in³ |
| 300 ton | 341 tons | 67.23 in² | HCR3002 · HCR3004 · HCR3006 · HCR3008 · HCR30010 · HCR300121.97–11.81" | 132.34–794.05 in³ | 36.49–218.91 in³ |
| 400 ton | 450 tons | 88.75 in² | HCR4002 · HCR4004 · HCR4006 · HCR4008 · HCR40010 · HCR400121.97–11.81" | 174.70–1048.18 in³ | 58.71–352.27 in³ |
| 500 ton | 575 tons | 113.25 in² | HCR5002 · HCR5004 · HCR5006 · HCR5008 · HCR50010 · HCR500121.97–11.81" | 222.92–1337.55 in³ | 73.15–438.90 in³ |
| 600 ton | 673 tons | 132.57 in² | HCR6002 · HCR6004 · HCR6006 · HCR6008 · HCR60010 · HCR600121.97–11.81" | 260.97–1565.81 in³ | 86.27–517.62 in³ |
| 800 ton | 916 tons | 180.44 in² | HCR8002 · HCR8004 · HCR8006 · HCR8008 · HCR80010 · HCR800121.97–11.81" | 355.21–2131.24 in³ | 109.81–658.89 in³ |
| 1000 ton | 1196 tons | 235.68 in² | HCR10002 · HCR10004 · HCR10006 · HCR10008 · HCR100010 · HCR1000121.97–11.81" | 463.94–2783.65 in³ | 186.92–1121.51 in³ |
HCL
Enerpac HCL High-Tonnage Lock Nut Cylinders
50–1000 Ton Classes • 1.97–11.81" Stroke • Gravity Return
HCL Series — Single-Acting High-Tonnage Lock Nut Cylinders
Enerpac HCL cylinders combine high-tonnage hydraulic lifting with a mechanical lock nut for extended load support. Standard models cover 50 through 1000 ton capacity classes.
Where HCL Lock Nut Cylinders May Be Used
HCL cylinders may be used for foundation leveling, bridge lifting, structural support, machinery installation, heavy-equipment positioning and applications where a raised load must remain mechanically supported.
Applications for Enerpac HCL Cylinders
High-tonnage lock nut cylinders may support infrastructure, bridge construction, mining, heavy transport, oil and gas, power generation and industrial maintenance.
These are common examples and are not an exhaustive list. Enerpac HCL cylinders may also be used in other high-tonnage lifting, leveling, positioning and mechanically supported applications where the selected cylinder and hydraulic system are suitable.
HCL Series Features
- Single-acting hydraulic advance with gravity return.
- Mechanical lock nut provides positive load holding.
- Designed to withstand 10% side load up to 90% of maximum stroke.
- Overflow port helps prevent plunger over-extension.
- Hardened surfaces resist side loading and cyclic wear.
- Weather-protected construction inside and out.
- Replaceable composite plunger-support bearings.
- Certified lifting eyes and base mounting holes are provided.
- Optional tilt saddles are available for load alignment.
| Capacity Class | Maximum Capacity | Effective Area | Models / Strokes | Oil Capacity Range |
|---|---|---|---|---|
| 50 ton | 62 tons | 12.17 in² | HCL502 · HCL504 · HCL506 · HCL508 · HCL5010 · HCL50121.97–11.81" | 23.96–143.78 in³ |
| 100 ton | 113 tons | 22.19 in² | HCL1002 · HCL1004 · HCL1006 · HCL1008 · HCL10010 · HCL100121.97–11.81" | 43.67–262.05 in³ |
| 150 ton | 168 tons | 33.14 in² | HCL1502 · HCL1504 · HCL1506 · HCL1508 · HCL15010 · HCL150121.97–11.81" | 65.24–391.45 in³ |
| 200 ton | 223 tons | 43.95 in² | HCL2002 · HCL2004 · HCL2006 · HCL2008 · HCL20010 · HCL200121.97–11.81" | 86.51–519.06 in³ |
| 250 ton | 286 tons | 56.27 in² | HCL2502 · HCL2504 · HCL2506 · HCL2508 · HCL25010 · HCL250121.97–11.81" | 110.77–664.64 in³ |
| 300 ton | 341 tons | 67.23 in² | HCL3002 · HCL3004 · HCL3006 · HCL3008 · HCL30010 · HCL300121.97–11.81" | 132.34–794.05 in³ |
| 400 ton | 450 tons | 88.75 in² | HCL4002 · HCL4004 · HCL4006 · HCL4008 · HCL40010 · HCL400121.97–11.81" | 174.70–1048.18 in³ |
| 500 ton | 575 tons | 113.25 in² | HCL5002 · HCL5004 · HCL5006 · HCL5008 · HCL50010 · HCL500121.97–11.81" | 222.92–1337.55 in³ |
| 600 ton | 673 tons | 132.57 in² | HCL6002 · HCL6004 · HCL6006 · HCL6008 · HCL60010 · HCL600121.97–11.81" | 260.97–1565.81 in³ |
| 800 ton | 916 tons | 180.44 in² | HCL8002 · HCL8004 · HCL8006 · HCL8008 · HCL80010 · HCL800121.97–11.81" | 355.21–2131.24 in³ |
| 1000 ton | 1196 tons | 235.68 in² | HCL10002 · HCL10004 · HCL10006 · HCL10008 · HCL100010 · HCL1000121.97–11.81" | 463.94–2783.65 in³ |
HCRL
Enerpac HCRL Double-Acting Lock Nut Cylinders
50–300 Ton Standard Classes • 5.91–11.81" Standard Stroke
HCRL Series — Double-Acting High-Tonnage Lock Nut Cylinders
Enerpac HCRL cylinders combine powered hydraulic advance and retract with a mechanical lock nut. Standard models cover 50 through 300 ton capacity classes with 5.91 to 11.81-inch strokes.
Where HCRL Cylinders May Be Used
HCRL cylinders may be used for synchronized bridge lifting, structural positioning, machinery installation, multi-point lifting and applications requiring both mechanical load support and controlled hydraulic retraction.
Applications for Enerpac HCRL Cylinders
Double-acting lock nut cylinders may support bridge work, infrastructure, heavy transport, mining, oil and gas, power generation and engineered lifting.
These are common examples and are not an exhaustive list. Enerpac HCRL cylinders may also be used in other high-force lifting, positioning and mechanically supported load applications where the complete engineered system is suitable.
HCRL Series Features
- Hydraulic advance and powered retract.
- Mechanical lock nut provides positive load holding.
- Designed for side loads up to 10% of maximum capacity.
- Integrated tilt saddle allows up to approximately 5° of load misalignment.
- Hardened surfaces resist side loading and cyclic wear.
- Weather-protected construction inside and out.
- Replaceable internal and external plunger bearings.
- Certified lifting eyes are standard.
- Base mounting holes and collar threads provide mounting options.
- Safety valve helps protect against accidental over-pressurization.
Standard HCRL models cover 50 through 300 ton capacity classes. Engineered HCRL configurations are available up to 2000 tons, with additional stroke lengths available on request.
| Capacity Class | Maximum Capacity | Effective Area | Models / Strokes | Advance Oil Range | Retract Oil Range |
|---|---|---|---|---|---|
| 50 ton | 54 tons | 10.60 in² | HCRL506 · HCRL508 · HCRL5010 · HCRL50125.91 / 7.87 / 9.84 / 11.81" | 62.55–125.16 in³ | 5.24–10.48 in³ |
| 100 ton | 111 tons | 21.91 in² | HCRL1006 · HCRL1008 · HCRL10010 · HCRL100125.91–11.81" | 129.41–258.81 in³ | 14.38–28.76 in³ |
| 150 ton | 169 tons | 33.23 in² | HCRL1506 · HCRL1508 · HCRL15010 · HCRL150125.91–11.81" | 196.26–392.50 in³ | 14.38–28.76 in³ |
| 200 ton | 225 tons | 44.31 in² | HCRL2006 · HCRL2008 · HCRL20010 · HCRL200125.91–11.81" | 261.62–523.31 in³ | 32.35–64.70 in³ |
| 250 ton | 277 tons | 54.54 in² | HCRL2506 · HCRL2508 · HCRL25010 · HCRL250125.91–11.81" | 322.08–644.15 in³ | 32.35–64.70 in³ |
| 300 ton | 334 tons | 65.74 in² | HCRL3006 · HCRL3008 · HCRL30010 · HCRL300125.91–11.81" | 388.23–776.41 in³ | 32.35–64.70 in³ |
LPL
Enerpac LPL Low-Height High-Tonnage Lock Nut Cylinders
60–500 Ton Classes • 1.77–1.97" Stroke • Gravity Return
LPL Series — Low-Height High-Tonnage Lock Nut Cylinders
Enerpac LPL cylinders provide high-tonnage hydraulic lifting where available clearance is limited. Their low collapsed height, mechanical lock nut and integrated tilt saddle make them useful for confined structural lifting and load-support work.
Where LPL High-Tonnage Cylinders May Be Used
LPL cylinders may be used for foundation repair, structural leveling, bridge work, heavy-equipment lifting, machinery positioning and other high-tonnage applications where vertical clearance is limited.
Applications for Enerpac LPL Cylinders
Low-height high-tonnage cylinders may support infrastructure, construction, mining, oil and gas, heavy equipment and industrial maintenance.
These are common examples and are not an exhaustive list. Enerpac LPL high-tonnage lock nut cylinders may also be used in other low-clearance lifting, leveling and mechanically supported applications where capacity, stroke and support conditions are suitable.
LPL Series Features
- Single-acting hydraulic advance with gravity return.
- Mechanical lock nut provides positive load holding.
- Integrated tilt saddle helps accommodate load misalignment.
- Very low collapsed height for confined lifting applications.
- Side-load resistance ranges from 5% to 10% depending on model.
- Overflow port helps limit stroke and prevent plunger over-extension.
- Nitrocarburized surfaces improve durability and corrosion resistance.
- Replaceable bearings support the plunger.
LPL cylinders require a stable, adequately rated lifting surface capable of safely supporting the cylinder and load.
| Capacity Class | Maximum Capacity | Model | Stroke | Effective Area | Oil Capacity | Collapsed Height | Side-Load Resistance |
|---|---|---|---|---|---|---|---|
| 60 ton | 68 tons | LPL602 | 1.97" | 13.42 in² | 26.4 in³ | 5.39" | 10% |
| 100 ton | 113 tons | LPL1002 | 1.97" | 22.19 in² | 43.7 in³ | 5.83" | 10% |
| 150 ton | 179 tons | LPL1602 | 1.77" | 35.18 in² | 62.3 in³ | 6.10" | 8% |
| 200 ton | 223 tons | LPL2002 | 1.77" | 43.95 in² | 77.9 in³ | 6.24" | 8% |
| 250 ton | 286 tons | LPL2502 | 1.77" | 56.27 in² | 99.7 in³ | 7.01" | 5% |
| 400 ton | 450 tons | LPL4002 | 1.77" | 88.75 in² | 157.2 in³ | 7.56" | 5% |
| 500 ton | 575 tons | LPL5002 | 1.77" | 113.25 in² | 200.6 in³ | 7.56" | 5% |
High Force Comes in More Than One Cylinder Style
HCG, HCR, HCL, HCRL and LPL make up the main high-tonnage lifting family, but other Enerpac cylinder series also provide high capacities for specialized applications.
CUSP cylinders provide extremely low collapsed height for heavy lifting where vertical clearance is severely restricted. The series extends through the 1000 ton class and includes an integrated tilting function.
VIEW LOW-HEIGHT CYLINDERS → RR Long-Stroke Double-Acting CylindersRR-Series cylinders provide powered hydraulic advance and retract with long stroke options. Models extend through the 500 ton class and can provide strokes up to 48 inches.
VIEW RR-SERIES → RRH High-Tonnage Hollow Plunger CylindersRRH double-acting hollow-plunger cylinders allow rod, cable or other components to pass through the cylinder for heavy pulling, pushing and tensioning applications. Current models extend through the 660 ton class.
VIEW HOLLOW PLUNGER CYLINDERS →A Quick Starting Point
Start with HCG for single-acting hydraulic advance with gravity return.
Compare HCR for double-acting advance and retract.
HCL combines high capacity with an integrated mechanical lock nut.
HCRL combines double-acting control with mechanical load holding.
Compare LPL or CUSP depending on stroke and load-holding requirements.
RR-Series provides double-acting strokes up to 48 inches.
RRH provides high-tonnage double-acting hollow-plunger options.
Northland can help select cylinders, pumps and synchronized lifting controls.
Engineered HCRL configurations are available up to 2000 tons.
Where High-Tonnage Hydraulic Cylinders Are Used
High-tonnage hydraulic cylinders are used where substantial lifting force must be applied and controlled. The applications below are common examples and do not represent every suitable use.
Lift, position and support bridge components during construction, repair and bearing replacement.
Apply controlled test loads during foundation and infrastructure pile testing.
Raise and reposition heavy structures during correction, stabilization or foundation repair.
Position large industrial machinery during installation, alignment and commissioning.
Support controlled lifting, jacking and load positioning for heavy transportation projects.
Lift and position large mining machinery and components during major maintenance work.
Support turbine, offshore, petrochemical and major energy construction projects.
Raise large structures for installation, repair, alignment or controlled movement.
Coordinate multiple hydraulic lifting points where balanced movement is critical.
These are common application examples only. Enerpac high-tonnage hydraulic cylinders may also be used in other industrial lifting, testing, positioning, leveling, supporting, pushing, pulling and maintenance applications where the selected cylinder and hydraulic system meet the required load, stroke, control and support conditions.
Large Cylinders Need Properly Sized Pumps & Controls
High-tonnage cylinder selection is only one part of the system. Large cylinders may require substantial hydraulic oil volume, high-flow connections and sophisticated control when several lifting points are operated together.
Match pressure, usable reservoir volume, flow and required lifting speed.
Select suitable hose lengths and routing for the cylinder arrangement.
Monitor hydraulic pressure and understand the force being applied.
Select directional controls for single- or double-acting operation.
Multi-cylinder systems may require independent outlets or controlled distribution.
Large multi-point lifts may require electronic monitoring and synchronized control.
Start With the Application — Not Just the Tonnage
Determine the total load and how it is distributed across every lifting point.
Multiple cylinders require careful load distribution and control.
Measure the movement required rather than selecting more stroke than necessary.
Confirm the cylinder physically fits beneath or within the structure.
Large and long-stroke cylinders can require substantial hydraulic reservoir volume.
Decide whether gravity return is suitable or powered hydraulic retract is required.
Use HCL, HCRL or LPL where the raised load needs mechanical support.
Review the exact side-load rating and alignment requirements for the selected series.
Engineered lifts may require manifolds, sensors or synchronized hydraulic controls.
Tell Us the Load, Stroke & Number of Lift Points.
Northland can help compare Enerpac HCG, HCR, HCL, HCRL, LPL and other high-force cylinder options, then match the selected equipment with the appropriate pump, hoses, pressure gauges, couplers, valves, manifolds and synchronized lifting controls for applications in Edmonton, Alberta and across Western Canada.
